Diesel engine performance specialists

INJECTOR APPLICATION GUIDE

Ford and Navistar advise that when replacing injectors, you must use injectors with body codes identical to those originally used. The two letter body code can be found on the top of the injector solenoid, usually preceding the injector number. Some early solenoids were all black, these are body code AA.

6.0L & 4.5L FORD POWER STROKE / INTERNATIONAL

 

 

Navistar T444E/Ford Powerstroke Injector Application Guide


Year

Application

Navistar P/N

Ford P/N

Alliant Power P/N

1994 - 1998

Ford F-Series (49 states)

1822801C98 1 1822801C99 1
1821836C3 2
1822800C95 3
1816187C3 4

F8IZ9E527DRM
F4TZ9VE527AARM

AP63800AA

1994 - 1996

Ford F-Series (California)

1994 - 1996

Ford E-Series (All)

1994 - 1996

Navistar T444E
Up to Engine S/N 4601094

1999

Ford F-Series (49 states)
Vehicle Built Before 12/7/98

1824583C97 1
1825125C1 2
1824582C94 3
1822803C1 4

F8IZ9E527BRM

AP63801AB 5

1997 - 1999

Ford F-Series (California)
Vehicle Built Before 12/7/98

1997 - 1999

Ford E-Series (All)
Vehicle Built Before 12/7/98

1997 - 1999

Navistar T444E
Engine S/N 4601095 to 843889

1994 - 1996

Navistar T444E (High Output)
210HP (High Torque) & 230HPalt

1824456C96 1
1824472C1 2
1824455C94 3
1822890C1 4

N/A

AP63802AC

1999 - 2002

Ford F-Series & E-Series (All)
 

1831487C92 1 1831487C93 1 
1831489C1 2
1831551C1 3
1822890C1 4

F8IZ9E527CRM

AP63803AD 5

1999 - 2002

Navistar T444E
Engine S/N 843990 & Up

1999 - 2002

Ford F-Series & E-Series (All)
Vehicle Built After 12/7/98

N/A

F81Z9E527EARM
XC3ZE527AARM

AP63804AE 6


1 ReNEWed Assembly P/N - includes seals - only part number available to Navistar dealers
2 ReNEWed Injector P/N
3 P/N - includes seals
4 Production Injector P/N
5 Prime (Split Shot) Injector
6 Long Lead Injector (stamped 'LL' or blue harness connector) per Ford Bulletins 00-10-1, 00-22-1 & 01-14-6 (used in number 8 cylinder as fix as failed only, to eliminate "cackle")

Body Code AB:  Prime (Split Shot)

Body Code AC:  High Output

Body Code AD:  Prime (Split Shot)

 

Navistar DT466E/I530E Injector Application Guide
 

Year

Application

Navistar P/N

Alliant Power P/N

1995 - 1997

Navistar DT466E
230HP (High Torque) & 250HP
Up To Engine S/N 1084867
 

1824928C94 1
1824917C2 2
1823736C94 3
1819834C1 4

AP63805BA

1995 - 1997

Navistar DT466E
175HP & 190HP
Up To Engine S/N 1028710

1824929C94 1
1824918C2 2
1824742C91 3
1824739C1 4

AP63806BB

1995 - 1997

Navistar DT466E
195HP, 210HP & 230HP

1824930C94 1
1824919C2 2
1824743C91 3
1824740C1 4

AP63807BC

1995 - 1997

Navistar I530E
250HP, 275HP & 300HP
Up to Engine S/N 1084028

1829839C93 1
1829837C2 2
1829838C94 3
1824741C2 4
 

AP63808BD

1997 - 2000

Navistar DT466E
175HP, 190HP, 195HP & 230HP
Engine S/N 1028711 & Up

1829839C93 1
1829839C94 1
1829837C2 2
1829838C94 3
1829926C2 4

AP63809BE

1998 - 1999

Navistar I530E
250HP, 275HP & 300HP

1830146C92 1
1830146C93 1
1830148C2 2
1830145C92 3
1830147C2 4

AP63810BF

1997 - 1999

Navistar DT466E
250HP
Engine S/N 1084868 to 1125227

1830156C91 1
1830573C2 2
1830155C91 3
1830157C1 4

BG 5

Use

AP63812BJ

1999 - 2000

Navistar DT466E
250HP
Engine S/N 1125228 & Up

1830741C92 1
1830741C93 1
1830562C2 2
1830740C92 3
1830560C2 4
1830561C92 4

AP63811BI

1999 - 2000

Navistar I530E
250HP, 275HP, 300HP
Engine S/N 1133755 & Up

1830572C92 1 1830572C931
1830573C2 2
1830570C92 3
1830571C2 4

AP63812BJ

2000

Navistar I530E

1830692C91 1
1830691C1 2
1830693C1 3
1830694C91 4

AP63813BN

2000

Navistar DT466E Transit

1836251C91 1
1836250C1 2
1836252C91 3
1836253C1 4

AP63814BP

1 ReNEWed Assembly P/N - includes seals - only part number available to Navistar dealers
2 ReNEWed Injector P/N
3 Production Assembly P/N - includes seals
4 Production Injector P/N
5 Discontinued - use BJ to service BG

SEAL KITS

1994 - 2003

INJECTOR SEAL KIT (COPPER CHAMBER GASKET

1833564C92

F8TZ9229-AA

AP0001

AS REQUIRED

STAINLESS STEEL CHAMBER GASKET

1830317C1

NA

AP0006 (PK OF 6)

1994 - 2003

IPR VALVE KIT

1825806C91

F6TZ9C977AN

AP0003

COMPONENTS 

1994 - 1995.5

IPR VALVE WITH EDGE FILTER

1824982C91

4FTZ9C968C/CB

AP63401

1995.5 - 2003

IPR VALVE WITHOUT EDGE FILTER

1829856C91

F81Z9C968-AA/AB

AP63402

1996 - 2003 7.3 P/S

WATER PUMP KIT

NA

F81Z8501CRM

F81Z8501ARM

AP63501

1994 -2004 7.3 P/S

STARTER

NA

F4TZ-11002-A F5U-11000-AA/AB/AD

AP83000

2003 - 2006 6.0 P/S

STARTER

NA

3C3Z-11002-AA 3C3U-11000-AB

2C3Z-11002-AA

AP83006